AUTOMATIC TABLET COATER - GMP
The tablet to be coated make continuous complex orbital motion the close rotating drum under the action of modernize of baffles. During the motion coating medium automatically sprays according to the technological process and logical technological parameters. At the same time hot filtered air supplied under the negative pressure. The hot air penetrates through the tablets core layers and is discharged from the bottom of the layers, so that the coating medium sprayed on the surface of the tablet cores will dry quickly and consistently, thus forming a solid and smooth surface film on tablet. The entire process is completed under the automatically by PLC controls with colour touch screen HMI interface
Salient Features :
- Inlet Air Handling Units (AHU)
- Our range of high-quality air handling systems is an integral part of our Automatic Tablet Coating Machine. The control of temperature and humidity within the machine is critical to its performance.
- We make sure each AHU is designed for the application.
- Each unit is designed to meet the customer’s needs.
- These systems can be configured to meet the most demanding environmental conditions.
- Modular design to meet process requirements and space limitations
- Dehumidification of inlet air using chilled water, brine, or desiccant systems
- Mist removal system is provided
- Air heating system with a choice of energy sources, such as steam or electrical energy
- Filtration to the highest standards
- Anti-Beard Spray Nozzles: With the new anti-beard nozzles, an excellent spray pattern is achieved without any beard formation.
- The distance between the bed and the spray nozzle is displayed on the HMI screen for the first time.
- The spray angle and distance are adjustable.
- The nozzles are easy to clean.
- Changeable Pan System: You can exchange a pan in the equipment, which gives batch size flexibility in the same equipment.
- Investment is only required for a single piece of equipment.
- This feature is modular and can be supplied as an option.
- Single Tablet Discharge: The discharge system is designed to discharge a single tablet from the pan without manual intervention.
- It can be installed without any tools and is easy to remove from the pan after discharge.
- Robust & Reliable Process Control: A high-tech PLC–HMI system is the heart of the equipment control center.
- All process parameters are controlled with very high accuracy and are accessible for the operator to monitor and record.
- Exhaustive controls are provided for utilities as well.
Technical Specifications
| Model | VTAC - 24 | VTAC - 36 | VTAC - 48 | VTAC - 60 | VTAC - 66 |
|---|---|---|---|---|---|
| Pan Diameter - Inch (mm) | 24 (600) | 36 (920) | 48 (1220) | 60 (1525) | 66 (1675) |
| Brim Volume (Liter) | 25 | 105 | 212 | 630 | 1000 |
| Working Capacity - (Kg) | 5 to 20* | 20 to 55* | 70 to 150* | 120 to 300* | 180 to 400* |
| Pan mouth diameter (mm) | 250 | 380 | 400 | 520 | 520 |
| Pan Speed (RPM) | 2 to 15 | 1 to 24 | 1 to 16 | 1 to 10 | 1 to 10 |
| Main Motor (Hp) | 1 | 2 | 3 | 5 | 7.5 |
| Inlet Blower Motor (Hp) | 1.5 | 1.5 | 5 | 10 | 10 |
| Inlet Air CFM | 750 CMH @200 WC | 1400 CMH @200 WC | 3000 CMH @200 WC | 6000 CMH @200 WC | 2000 m³/Hr @200 WC |
| Exhaust Blower Motor (Hp) | 7.5 | 10 | 20 | 40 | 20 |
| Air Flow Outlet CFM | 750 CMH @900 WC | 1400 CMH @900 WC | 3000 CMH @900 WC | 6000 CMH @900 WC | 2500 @900 WC |
| Spraying Nozzle | 1 | 2 | 3 | 4 | 4 |
| Spray Rate (gm/minute) | - | - | 50 to 130 | 50 to 130 | 50 to 130 |
| Peristaltic Pump Motor (Hp) | 0.25 | 1 | 1 | 1 | 1 |
| Peristaltic Pump Speed (RPM) | 1 to 99 | 1 to 99 | 1 to 100 | 1 to 100 | 1 to 100 |
| Solution Preparation Tank (Liter) | 25 (0.25hp) | 50 (1 hp) | 100 (1 hp) | 150 (1.5hp) | 150 (1.5hp) |
| CIP Pump Motor (Hp) | 1 | 1 | 2 | 2 | 2 |
| Steam Consumption Kg/Hour @4 bar | 32 | 70 | 150 | 350 | 292 |
| Compressed Air CFM @6 bar | 10 | 10 | 60 | 90 | 110 |
| Wet Scrubber Pump Motor (Hp/RPM) | 1 / 2880 | 2 / 2880 | 2 / 2880 | 2 / 2880 | 2 / 2880 |
| Automizing Purging Air (CFM) | 20 | 40 | - | - | - |
| Automizing Purging Air Pressure | 2.0 to 6.0 | 2.0 to 6.0 | 2.0 to 6.0 | 2.0 to 6.0 | -2.0 to 6.0 |
| Chilled Water @3 bar Pr. & 8°C CHW Inlet | 10 USGPM | 12 USGPM | 50 USGPM | 85 USGPM | 85 USGPM |
* Power voltage can be adjusted as per customer's domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.